Precision Compression Molding for Silicone and Rubber Components
Professional compression molding services for silicone and rubber parts. We specialize in high-temperature vulcanizing (HTV) and liquid silicone rubber (LSR) molding for medical, automotive, and industrial applications.
Technical Capabilities and Material Expertise
Advanced Material Processing
We work with an extensive range of elastomeric materials:
Medical Grade Silicone: USP Class VI, ISO 10993 compliant
Food Grade Silicone: FDA compliant compounds
High-Performance Elastomers: FKM, EPDM, NBR for extreme conditions
Specialty Compounds: Conductive, high-tear-strength, and custom formulations
State-of-the-Art Equipment
Our manufacturing facilities feature:
Computer-controlled presses with precise temperature regulation
Clean room environments for medical and optical applications
Automated material handling systems for consistency
Real-time monitoring of pressure, temperature, and cure time
Compression Molding Specifications
| Parameter | Standard Range | High-Precision Capability | Special Applications |
|---|---|---|---|
| Part Size Range | 5mm - 500mm | ±0.05mm tolerance | Up to 1000mm |
| Material Hardness | 20-80 Shore A | 10-90 Shore A | Custom compounds |
| Production Volume | 1,000 - 100,000+ | Prototype to mass production | Low-volume specialty |
| Lead Time | 4-6 weeks | 6-8 weeks | 8-12 weeks |
| Secondary Operations | Trimming, bonding | Precision machining, coating | Assembly, testing |
Quality Assurance and Compliance
Comprehensive Testing
Every production run undergoes rigorous verification:
Dimensional inspection using CMM and optical comparators
Material property testing for hardness, tensile strength, elongation
Chemical resistance and fluid compatibility testing
Environmental testing including thermal cycling and aging studies
Industry Certifications
Our quality system maintains:
ISO 13485:2016 for medical device manufacturing
IATF 16949 for automotive applications
ISO 9001:2015 for general quality management
FDA Registered Facility for medical components
Applications and Industry Solutions
Medical Device Components
Seals and gaskets for surgical instruments
Diaphragms for pumps and valves
Medical tubing and connectors
Implantable device components
Industrial Applications
Fluid handling seals
Electrical insulation components
Custom gaskets and O-rings
Vibration isolation mounts
Our Service Advantages
Technical Partnership
We provide comprehensive support throughout your project:
Material selection guidance based on application requirements
Design for Manufacturability (DFM) analysis
Prototyping services for design validation
Production optimization for cost efficiency
Quality Commitment
Statistical process control for consistent quality
Complete traceability from raw material to finished part
Regular quality audits and continuous improvement
Detailed certification with every shipment
Start Your Project with Confidence
Whether you need prototype quantities or high-volume production, our compression molding expertise ensures your silicone and rubber components will perform reliably in their intended applications.
Contact us today to discuss your project requirements and discover how our compression molding solutions can meet your specific needs.